How Our E-Liquids Are Made: Behind The Scenes Of A Top E-Liquid Brand

Have you ever wondered how your favourite e-liquid is produced? In this blog, we'll take you on a behind-the-scenes tour of the production process in our lab, highlighting the meticulous steps we take to bring our e-liquids from concept to cloud.

The production of e-liquids is a fascinating blend of art and science, and at VPZ, we take great pride in ensuring that every bottle of e-liquid meets the highest standards of quality and consistency, with all our sourcing being from responsible, reputable, and verified suppliers.

How Do We Source the Ingredients?

At VPZ, we use high-quality pharmaceutical grade nicotine, propylene glycol (PG), vegetable glycerine (VG), and premium flavour concentrates. Each ingredient is carefully selected from reputable suppliers to ensure purity and consistency.

• Nicotine: Our nicotine is sourced from leading manufacturers who adhere to stringent quality control measures. It is tested for purity and accuracy before being used in our formulations.
• PG & VG: Propylene glycol and vegetable glycerine are the base liquids of our e-liquids. Both are food-grade and tested for quality to ensure they deliver the right balance of throat hit and vapour production.
• Flavour Concentrates: This ingredient adds the special flavour to all our liquids. This might involve combining traditional flavours like tobacco and menthol with innovative twists or entirely new flavour profiles. VPZ employs flavour experts to develop unique blends and ensure there is something for everyone.

The Process of Formulation

• Blending: Our formulators carefully combine nicotine, PG, VG, and flavour concentrates following the approved recipe developed by our Head of Production. Precise measurements are taken to ensure consistency in every batch.
• Mixing: The final formulation is then mixed in large batches using automated equipment, guaranteeing consistency. Each batch is carefully monitored for accuracy.
• Testing: Each new formulation undergoes extensive testing to ensure it meets our flavour profile and quality standards. This includes in-house ‘taste and puff’ evaluations by our production team to ensure that the e-liquid meets standards.
• Adjustments: Based on testing feedback, adjustments are made to the formulation as needed. This iterative process ensures that we achieve the perfect balance of flavour, throat hit, and vapour production.

E-Liquid Quality Control

At VPZ, quality control is a cornerstone of our production process. We conduct rigorous checks to ensure every batch of e-liquid meets our standards. Our dedicated team meticulously examines each batch, ensuring that only the best products reach our customers:

• Batch Testing: Each batch of e-liquid undergoes testing to verify that it matches the approved formulation. This includes checking the nicotine concentration, flavour accuracy, and overall consistency.
• Compliance Checks: We ensure that all our products comply with relevant regulations and safety standards. This includes verifying ingredient safety, labelling accuracy, and overall product quality.

Production: From Lab to Bottles

With the formulation finalised and the quality testing complete, we move to the exciting production phase. Our state-of-the-art production facility is equipped to handle both small and large-scale manufacturing.

• Bottling: The e-liquid is then transferred to sterile, high-quality bottles. Our bottling process is designed to minimise exposure to air and light, which helps preserve the freshness and integrity of the e-liquid.
• Labelling: Each bottle is labelled with detailed information, including flavour profile, nicotine strength, and safety warnings. Our labels are designed to be informative and comply with all regulatory requirements.

The Final Step: Packaging and Distribution

• Packaging: We take great care in packaging our e-liquids to ensure they arrive in pristine condition. Each bottle is carefully wrapped with protective materials and securely packaged to prevent any damage during transit, so you can enjoy our products at their best.
• Distribution: We distribute our e-liquids through a network of trusted retailers and online platforms. Our logistics team ensures that products are delivered efficiently and in compliance with all shipping regulations.

At VPZ, the creation of our e-liquids is a meticulous process that blends innovation and precision. From selecting the finest ingredients to the final packaging, every step is designed to ensure top-notch quality and consistency. We take immense pride in our production process, confident that it enables us to provide our customers with unparalleled vaping experiences.

Discover e-liquids at their vaping best with our VPZ Original e-liquid range.